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Sub-panel bonding: a common older-home defect

Sub-panel bonding: a common older-home defect

Why sub-panels must keep neutral and ground separated, how a bonded sub-panel becomes a shock hazard, and how we correct it safely in Bakersfield.

Electrical Safety Published Reviewed by Electrical ASAP

Quick answer

The short answer

In a sub-panel, the neutral and ground wires must be separated—they should never be bonded together. Only the main service panel bonds them. A bonded sub-panel sends current on the ground wire, which can energize metal cases of appliances and metal piping. The fix is removing the bonding screw or strap, separating the neutral and ground bus bars, and verifying continuity.

What to know first

Why this matters

In a properly wired electrical system, ground wires don’t carry current under normal conditions—they only carry current during a fault. If a sub-panel has its neutral and ground bonded, then normal return current (which is supposed to flow on the neutral) can also flow on the ground wire. That energizes everything connected to ground: appliance cases, water pipes, ductwork, metal conduit.

Most of the time you don’t notice. Until something goes wrong—a slight tingle on a metal appliance, a corroded connection that becomes a shock hazard, or a bond that fails and causes nuisance trips on GFCIs.

How we find it

We open the sub-panel and look. The neutral bus bar should not be touching the metal panel enclosure—either through a bonding screw, a bonding strap, or both bus bars on the same isolated bus.

If it’s bonded, the fix is straightforward: remove the bonding screw or strap, separate the neutral and ground bus bars (most panels have provisions for both), and re-land the wires on the correct buses.

When sub-panels need their own ground rod

Detached structures (shop, ADU, detached garage) often need their own grounding electrode system at the sub-panel, plus a 4-wire feeder from the main building. That gets the bonding right at the new structure without bonding the sub-panel itself.

For attached sub-panels (interior or attached garage), no separate ground rod is needed—the 4-wire feeder ties the sub-panel ground back to the main panel’s grounding system.

Main panel vs sub-panel bonding

They look similar but the bonding rules are opposite.

Feature Main panel Sub-panel
Neutral & groundBonded togetherSeparated
Bonding screwInstalledRemoved
Ground rodConnected hereNot directly (uses 4-wire feeder)
Feeder wires3 wires from utility4 wires (2 hot + neutral + ground)

Related next steps

If this sounds like what you are dealing with, these service pages explain the next step.

Frequently asked questions

How do I know if my sub-panel is bonded?

We have to open it. The bonding screw or strap will be visible if installed. We don’t recommend opening sub-panels yourself.

Will a bonded sub-panel trip my breakers?

Sometimes—it can cause GFCIs downstream to trip nuisance, since the ground is carrying current. But often there’s no visible symptom until something fails.

Is correcting a bonded sub-panel a big job?

Usually no—removing the bond and re-landing wires takes 30–60 minutes per panel. The hard part is identifying it in the first place.

Do detached buildings still need a separate ground rod?

Yes—any separate building with a sub-panel needs its own grounding electrode system. We install during the sub-panel install or as a retrofit.

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